Mercedes of the S-class W202

1993-2000 of release

Repair and operation of the car

Mercedes W202
+ 1.2. General information
+ 2. Maintenance
- 3. Engines
   3.1.2. Identification number
   + 3.1.3. Engine
   3.1.4. Cars with the conditioner
   3.1.5. Lower cover of a motor compartment
   3.1.6. Covers of cast openings
   3.1.7. Natyazhitel of a chain
   + 3.1.8. Cover of a head of the block of cylinders
   - 3.1.9. Head of the block of cylinders
      3.1.9.2. 2,2 l engine
      + 3.1.9.3. 6-cylinder engine
   + 3.1.10. Camshafts
   3.1.11. Hydraulic dish-shaped pushers
   3.1.12. Maslootrazhatelny caps
   3.1.13. Valves
   3.1.14. The directing valves
   3.1.15. Saddles of valves in a head of the block of cylinders
   3.1.16. Compression
   + 3.1.17. Maple belt
   3.1.18. Diagnostics of malfunctions (DB)
   3.1.19. General comments
   3.1.20. Repair work without dismantle of the engine
   + 3.1.21. Capital repairs of the engine
   + 3.2. Diesel Engine (DE)
   3.2.3. Cars with the conditioner
   3.2.4. Lower cover of a motor compartment
   3.2.5. Covers of cast openings
   3.2.6. Natyazhitel of a chain
   + 3.2.7. Camshaft
   + 3.2.8. Head of the block of cylinders
   + 3.2.9. Maslootrazhatelny caps
   3.2.10. Cover of a head of the block of cylinders (2,2 / 2,5 l)
   3.2.11. Hydraulic dish-shaped pushers
   3.2.12. Valves
   3.2.13. The directing valves
   3.2.14. Saddles of valves in a head of the block of cylinders
   3.2.15. Head of the block of cylinders and motor block
   3.2.16. Compression
   3.2.17. Maple ridge belt
   3.2.18. The pulling device of a maple ridge belt
   3.2.19. Diagnostics of malfunctions (DD)
+ 4. Lubrication system
+ 5. Cooling system
+ 6. Heating, ventilation
+ 7. System of ignition
+ 8. Fuel system
+ 9. Transmission
+ 10. Running gear
+ 11. Steering
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment
+ 14.2. Electrical circuitries

3.1.9.2. 2,2 l engine

PERFORMANCE ORDER

	1. Install the camshaft regulator. For this purpose fasten a flange shaft (16) new bolts (T40 wrench size). Tighten bolts as follows: at first a dynamometer key with m 20 N.' moment, then Rozhkov a key tighten for 90 ° (1/4 turns).
2. Turning to the left, spread a gear wheel of the inlet camshaft (13) with the adjusting piston (14) and a spherical spring (14a), at the same time it will enter gearing with a flange shaft. The position of a flange shaft should be set previously. The markings put with paint have to coincide.
3. Impose the operating chain on a gear wheel of the inlet camshaft. At the same time the markings put during dismantle on the operating chain and a chain wheel have to coincide.
4. Tighten a nut (6) with m 65 N.' moment, at the same time lock vents it has to be directed outside.
5. Insert an anchor (2), at the same time the tightening plug on an anchor has to be over obtusion of the operating piston (18).
6. Tighten a bolt with a fillet (1) as follows: a dynamometer key with m 5 N.' moment, then tighten in the same direction on 90 ° (1/4 turns). At the same time hold an anchor (2) for lysk with Rozhkov SW24 key.
7. Fasten a gear wheel of the final camshaft, and for the l engine 1,8 / 2,0 – in addition a gear wheel of an inlet shaft with the imposed new bolts (T40 key size) operating a chain. Markings on a chain wheel and a chain have to coincide. Tighten bolts as follows: a dynamometer key with m 20 N.' moment, then tighten in the same direction Rozhkov a key on 90 ° (1/4 turns).
8. Establish a natyazhitel of a chain. Prevention Extend lock pins from camshafts.
9. Connect an exhaust pipe.
10. Put on a hose of cooling liquid behind a head of the block of cylinders and record hose clips.
11. Screw the directing tubes of measuring instruments of level of oil of the engine and the automatic transmission on a head of the block of cylinders.
	12. Cover sealing surfaces of a forward cover (23) heads of a side of cylinders with sealant 002 989 0020 10 or other sealant.
13. Install unloading plugs for two bolts (1) (diameter of a carving of 8 mm) behind a cover. 56. Establish a new sealing ring of round section for cooling liquid and insert a cover.
14. Screw bolts (1) on both sides with m 20 N.' moment, and bolts (2) (diameter of a carving of 6 mm) with m 10 N.' moment.
15. Establish a wire a lambda probe.
16. Put on hoses for removal of air a head of the block of cylinders.
17. Screw the holder of the position sensor of the crankshaft behind a head of the block of cylinders.
18. Screw an inlet collector on a head of the block of cylinders.
19. Establish new sealing laying, tighten bolts evenly cross-wise with m 20 N.' moment.
20. Install the regulator of cooling liquid (thermostat).
21. Fill in cooling liquid.
22. Establish a cover of a head of the block of cylinders.
23. Connect a wire of "mass" of the accumulator.
24. Expose time on hours.
25. Enter an anticreeping code of radio.
26. Warm up the engine up to the working temperature and check for tightness. Prevention At leak of oil because of leakage of sealing laying of a head of the block of cylinders oil replacement is recommended.